Chemical Industry

The industry demands a well studied & sure solution for its surface wear problem. As surface wear in chemical & fertilizer industry is basically corrosion (surface wear due to chemical action) & not much of erosion. This enables us in providing our client of the specific industry the true surface wear solution, which does have better service than any other providing the above mentioned service.

Our services have vast application in the industry, some of the applications are:

Compressor Rods manufacturing & coating.

Pump Sleeves manufacturing & coating

Plungers manufacturing & coating.

Storage tanks fabrication & coating.

Pressure Vessels Fabrication & Coating.

Non reactive metal coating in Pump casing.

Ball Valves coating & polishing

Paper Industry

With a strong track record of our large number of services in Paper industry since 2006, today we have crossed the client of 100+ paper mills all over India with all the big guns in paper industry being served by us. We also provide services to various countries

Alloy Spray Engineering being the first Indian company in thermal spraying services to have a foreign collaboration is well equipped with the world’s most modern technology, that enable us to give best results in thermal spraying to our clients.

Our long time involvement in paper industry services had made us set a bench mark in an all-round surface wear solution that we provide in a paper industry to enhance the quality of product with increased productivity as a result of reduced paper breaks & reduced down time.

Steel Industry

The industry being termed as the backbone of all industries holds a lot of importance in itself. Also with increasing global economy demand for continuous supply of quality finished steel is increasing with a faster pace.

Where worn out machinery in the industry can cause a very much non compensable loss, as the machinery & equipments operating in steel plants are subjected to the effect of harsh environment prevailing around them. Damage thus occurs to the surface of ROLL, machinery & machine components.

Corrosion, erosion, wear & abrasion individually or in combination are the factors responsible for such surface damage.

We provide a sure short solution for above mentioned problems in the steel industry to make the machinery capable enough of serving continuously without breakdown & without any loss of production due to any effect on quality of the finished product.increased productivity as a result of reduced paper breaks & reduced down time.

Power Industry

With power becoming the greatest need of human being in 21st century, has made power industry stand in between industries of utmost importance. An uninterrupted power supply is very much in demand whether for house hold usage or for industrial usage. The demand thus raises the industry concern on maximum machine usage resulting machine & component wear to a very great extent with zero breakdowns. Thus making the maintenance shut of great importance, which should assure the lowest possible (preferably zero) breakdown till next planned maintenance shut.

Different sectors of power industry in which we service enables the industry to meet the above mentioned demand.

·      Hydro Power

·      Thermal Power Plants (Steam Based)

·      Gas Turbine

 Oil & Gas Industry

In the oil and gas industry continuous efforts are been made to target higher productivity. This makes long life, reliability, and reduced down time as key issues. Thermal spray coatings are done owning the capability to operate in the most extreme, i.e. high pressure, erosion, corrosion, abrasion environments.

Sub-sea ball valves, Plungers, piston rods, etc components are unable to get maintenance activities been carried out on frequent basis because of higher pressures from both the water and the sub-sea environment & other difficulties. Equipment needing maintenance is needed to be brought onto the surface for repair, which results in increased downtime and expense.

At depths of over 250 meters pressures of up to 150 bar on sub-sea ball valves is common. ASE provides dense tungsten-carbide coatings, applied using HVOF technology, on balls and seals to be leak-tight.

Higher nos. are required to be achieved when it comes to the quality of coating while coating a component for the Oil & Gas industry, so as to have the coating serve the desire purpose to the best in adverse conditions. HVOF coatings offers excellent resistance to abrasion when sand or other piping/process debris is present. These coatings are also dense and provide a better surface to achieve a satisfactory gas seal compared to other coatings, and the greatest advantage of HVOF coatings is that, that it do not require sealing of the coating surface to achieve the leak-tight sealing requirements between the ball and seat rings.

 Refinaries

We have now sharpened ourselves in providing thermal spray services very enough to carry out even the most precision jobs comes to us. Thermal spray services have a vast application & advantages in refineries with the awareness about the services spreading fast.

We have done refinery jobs in plenty till date throughout the country, from wherever requirement came. For almost every surface wear problem of refineries we’ll provide a sure short solution.